Custom Tray and Sleeve Boxes

Custom packaging creates custom tray and sleeve boxes based on the client's color, print, and finish specifications. We provide a choice of designs based on the type of items you want to package in tray and sleeve packaging.

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Stock Type & Thickness
Cardboard Material
Cardboard
We use eco-friendly cardboard materials designed to minimize environmental impact and reduce waste.
Kraft Material
Kraft
Kraft paper is a sturdy, durable, and dependable material used across multiple industries.
Rigid Material
Rigid
Rigid material is highly protective, cost-effective, and recyclable, offering maximum durability and security.
Corrugated Material
Corrugated
Corrugated material is customizable, cost-effective, and sustainable, making it an excellent choice for branding and shipping.
Finishing Assortment
Foil Stamping Finish
Foil Stamping
Enhance your product packaging with our premium foil stamping for a sophisticated touch.
Spot UV Coating
Spot UV
Our high-gloss UV coating enhances shine and provides a sleek, protective finish to your printed materials.
Gloss Lamination
Gloss
Our glossy finish adds a sleek, eye-catching shine to your packaging.
Holographic Foiling Effect
Holographic Foiling
Holographic foil refracts light, creating a stunning rainbow effect from different angles.
Embossing Technique
Embossing
Our embossing technique captures the finest details, adding depth and elegance to your packaging.
Debossing Technique
Debossing
Our debossing technique imprints unique graphics into your packaging, creating a refined and tactile effect.
Matte Lamination
Matte
Our matte finish reduces the visibility of fingerprints and smudges, keeping your packaging looking clean and refined.
Soft Touch Lamination
Soft Touch Lamination
We apply a soft-touch lamination that adds an extra layer of protection, preventing toner chipping.
Box Style As Mention Above
Dimension (L + W + H) All Custom Sizes & Shapes
Minimum Run ( For Boxes and Mylar Bags) 100 Boxes - 1000 Mylar Bags ( 500 each design)
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scored,Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 - 8 Business Days
Shipping FLAT Position

Two-Piece Rigid Boxes – Luxury Packaging Solutions

Elevate your brand with premium two-piece rigid boxes from CustomBoxesZone. Our luxury packaging combines superior protection with elegant presentation, perfect for confectionery, cosmetics, jewelry, and high-end products. The separate lid and base design creates secure storage while delivering unforgettable unboxing experiences that customers love.

Crafted from thick, premium paperboard, our rigid boxes showcase your products with sophistication and durability. Whether you need elegant chocolate packaging, luxury gift boxes, or premium retail solutions, our customizable designs meet your exact specifications.

Why Choose Two-Piece Rigid Boxes?

Superior Product Protection

Thick paperboard construction provides robust protection during shipping, handling, and storage. The secure lid design keeps contents safe from damage, dust, and moisture. Your products arrive in perfect condition, reducing returns and increasing customer satisfaction.

Premium Unboxing Experience

The upward-opening lid creates anticipation and delight with every opening. This luxury presentation elevates perceived product value, encouraging repeat purchases and positive reviews. Premium packaging transforms ordinary products into memorable gifts.

Versatile Customization

Fully customizable dimensions accommodate products of any size. Choose from rectangular, square, round, hexagonal, or custom shapes. Adjust box depth, width, and height to fit your products perfectly, eliminating wasted space and reducing shipping costs.

Professional Brand Presentation

High-quality printing showcases your logo, brand colors, and messaging with precision. CMYK and PMS color matching ensure consistent branding across all packaging. Stand out on retail shelves with eye-catching designs that attract customers.

Custom Insert Options

Maximize organization and protection with precision-engineered inserts designed for your specific products.

Benefits of Custom Inserts:

  • Prevent product movement during transit
  • Create dedicated compartments for multiple items
  • Enhance visual presentation and organization
  • Reduce damage from items touching
  • Accommodate products of varying sizes
  • Improve customer unboxing experience

Perfect For:

  • Chocolate and candy assortments
  • Cosmetic and beauty collections
  • Jewelry and accessories
  • Bakery and confectionery items
  • Gift sets and bundles
  • Electronics and fragile products

Configure inserts in simple two-section dividers or complex multi-compartment layouts matching your exact needs.

Design Customization Options

Printing and Graphics

  • Full-color CMYK printing for vibrant designs
  • PMS color matching for brand consistency
  • High-resolution logo and artwork reproduction
  • Custom patterns and decorative elements
  • Product information and branding

Seasonal and Themed Designs

  • Holiday packaging with festive graphics
  • Seasonal collections and limited editions
  • Event-specific designs for weddings, celebrations
  • Custom artwork and illustrations
  • Coordinated brand storytelling

Special Effects and Finishes

  • Metallic foil stamping (gold, silver, copper)
  • Embossing for raised textures
  • Debossing for recessed designs
  • Spot UV coating for selective shine
  • Window cutouts for product visibility

Popular Rigid Box Styles

Four-Piece Truffle Boxes Ideal for premium chocolates and confections. Secure four-sided construction with protective lid keeps delicate truffles safe. Available in various sizes with custom insert configurations. Perfect for bakeries, chocolate shops, and gourmet food brands.

Chocolate Assortment Trays Showcase multiple chocolate varieties with elegant tray designs. Custom compartments hold each piece securely while allowing full product visibility. Enhance presentation with coordinating colors and premium finishes that reflect quality.

Custom Shape Options

  • Round boxes for cakes and specialty items
  • Square boxes for balanced aesthetics
  • Hexagonal boxes for unique presentation
  • Custom die-cut shapes for brand distinction
  • Telescoping boxes for adjustable sizing

Premium Finishing Options

Aqueous Coating

Water-based, eco-friendly coating protects packaging while maintaining sustainability. Available in glossy finish for vibrant shine or matte finish for sophisticated elegance. Fast-drying formula ensures quick production turnaround.

UV Coating

Ultraviolet-cured coating creates a brilliant, durable shine. Protects against scratches, scuffs, and moisture damage. Available as full coverage or spot UV for highlighting specific design elements like logos.

Soft Touch Lamination

Velvet-smooth texture creates a luxurious tactile experience. Customers associate the premium feel with high-quality products. Excellent for cosmetics, jewelry, and luxury goods packaging requiring sophisticated appeal.

Gloss Lamination

High-shine finish enhances color vibrancy and visual impact. Creates eye-catching shelf presence that attracts customer attention. Durable protection against fingerprints, moisture, and handling damage.

Matte Lamination

Smooth, non-reflective finish delivers modern, elegant appearance. Reduces glare for better product photography. Popular for premium brands seeking understated luxury and contemporary aesthetics.

Industries and Applications

Confectionery and Bakery

Chocolates, truffles, cookies, macarons, cupcakes, pastries, specialty desserts, seasonal treats, gift assortments, wedding favors.

Cosmetics and Beauty

Skincare sets, makeup collections, perfume bottles, nail polish, beauty tools, spa products, luxury cosmetics, subscription boxes.

Jewelry and Accessories

Rings, earrings, necklaces, bracelets, watches, cufflinks, luxury accessories, engagement rings, wedding jewelry, gift sets.

Food and Gourmet

Artisan foods, specialty sauces, premium teas, coffee collections, gourmet snacks, organic products, gift baskets, corporate gifts.

Retail and Consumer Goods

Electronics, candles, home fragrances, premium stationery, luxury pens, tech accessories, subscription products, limited editions.

Complete Service Package

Free Services Included:

  • Professional design consultation and support
  • Unlimited design revisions until approval
  • Physical sampling for quality verification
  • Free shipping across United States
  • Digital 3D mockups before production
  • No setup fees or hidden charges

Quality Assurance:

  • Premium materials sourcing
  • Advanced printing technology
  • Rigorous quality control inspections
  • Specification compliance guaranteed
  • Customer satisfaction commitment

Flexible Ordering:

  • No minimum order requirements
  • Wholesale pricing for bulk orders
  • Small batch production available
  • Reorder program for repeat customers
  • Rush production options

Production and Delivery

Standard Turnaround: 8-12 business days after design approval Rush Production: 4-6 business days for urgent orders free ship[ping across all 50 states Tracking: Real-time shipment tracking provided Packaging: Products shipped flat for storage efficiency.

Technical Specifications

Specification Options
Materials Premium paperboard, kraft, corrugated board
Thickness 18pt, 24pt, 28pt, 32pt, 36pt (customizable)
Dimensions Fully customizable to product size
Printing CMYK offset, digital, PMS color matching
Finishes Gloss, matte, soft touch, UV, aqueous
Effects Foil stamping, embossing, debossing, spot UV
Inserts Custom configurations available
MOQ No minimum order required
Sustainability Recyclable, biodegradable options

Why CustomBoxesZone?

Industry Expertise: Over a decade serving businesses across industries with premium packaging solutions. An experienced team understands the unique requirements for different products and markets.

Advanced Manufacturing: State-of-the-art printing presses and finishing equipment ensure consistent, high-quality results. Cutting-edge technology enables complex designs and special effects.

Sustainable Practices: Eco-friendly materials including recyclable cardboard, biodegradable paperboard, and sustainable kraft options. Helping businesses reduce environmental impact while maintaining quality.

Competitive Pricing: Wholesale rates without compromising quality or service. Transparent pricing structure with no hidden fees. Volume discounts for larger orders.

Customer Support: Dedicated account managers guide projects from concept to delivery. Responsive team answers questions quickly. Satisfaction guaranteed on every order.

Nationwide Service: Serving businesses throughout United States with reliable shipping. Consistent delivery schedules keep inventory stocked. Trusted partner for companies nationwide.

Order Your Custom Rigid Boxes

Ready to elevate your packaging? Contact CustomBoxesZone today for premium two-piece rigid boxes designed for your brand.

Get Started in 3 Easy Steps:

  1. Request a free quote with product specifications
  2. Approve design mockup and material selection
  3. Receive finished boxes with free shipping

To measure the size of your Boxes, follow these steps: Diameter: Measure the circular width of the box from one edge to the opposite edge. Height: Measure from the bottom of the box to the top.

Our standard production turnaround time is 8 to 12 business days after final design approval. This includes printing, die-cutting, and finishing processes. Shipping times may vary based on your location.

For urgent orders, we offer rush production with a 4 to 6 business days turnaround. If you need expedited delivery, let us know at the time of ordering, and we’ll prioritize your request.

We offer full-color CMYK and PMS printing, meaning you can print as many colors as you like without limitations. Whether you want a single-color minimalist look or a vibrant, multi-color design, we have advanced printing technology to bring your vision to life.

We can handle bulk orders efficiently, processing up to 500,000+ Boxes per month. Whether you need a small batch or a large-scale production run, we have the capacity and resources to meet your demands.

Our Boxes are proudly manufactured in our state-of-the-art production facility, located in the USA, UK and Middle East.

We offer physical samples for bulk orders so you can check the quality, size, and design before placing a bulk order.

Our expert in-house design team provides 100% free design support to bring your packaging ideas to life.

Before printing, we provide a 3D digital proof (mockup) or a physical sample (upon request). This ensures you can review every detail—colors, design alignment, and overall look—before final production. We only proceed once you approve the design.